N12510
Operators of this aircraft
Who operated this tail, and how firmly we know it.
No operator established for this aircraft.
Accident & incident history
No NTSB accidents or incidents on file for this aircraft.
Maintenance disclosures
Service Difficulty Reports filed with the FAA for this airframe. Filing is largely voluntary — the number of reports is not a measure of reliability. To verify a report, search its control number at the FAA SDRS site.
243 reports on file, 1996-02-08 – 2000-11-26.
Part: RELEASE SYSTEM — WORN (TAIL CONE) · airframe 54,558 hrs · 54,566 cycles
COMPLY WITH SB DC9-53-257 TAIL CONE EMERGENCY RELEASE MOD ON LEGEND AIRLINES EO DC9-53-00-025 & 026-COMPLIED WITH AS REQUIRED-REF AD97-22-05
Part: WEB — CRACKED (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
AFT ENTRY DOOR RT WEB IS CRACKED. FABBED AND INSTALLED NEW WEB.
Part: SUPPORT BRACKET — CRACKED (FS 990) · airframe 54,411 hrs · 42,174 cycles
CRACKED CEILING SUPPORT FS 990 RBL 20. INSTALLED REPAIR DOUBLERS.
Part: SUPPORT BRACKET — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AREA FS 160 LBL 54 TO RBL 54. SUPPORT LIKE PART INSTALLED.
Part: FLOORBEAM — CHAFED (CABIN) · airframe 54,411 hrs · 42,174 cycles
CHAFING ON FLOOR BOARD SUPPORT STATION 460 BL 0 TO XL22 BEAM. BLENDED, TREATED AND PRIMED AREA.
Part: FLOORBEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CHAFED AND WORN FLOORBEAM STATION 541. BLENDED, TREATED AND PRIMED.
Part: FLOORBEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A 22 INCH CHAFED AREA AT FS 484 FLOORBEAM. INSTALLED FLOORBEAM REPAIR.
Part: FLOOR SUPPORT — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING ON FLOOR SUPPORT. BLENDED TREATED AND PRIMED.
Part: BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACK ON FLOOR BOARD SUPPORT BRACKET STATION 560. FABBED AND REPLACED BRACKET.
Part: WEB — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
VARIOUS CORRODED AREAS AND PUNCTURES, WEB. FABBED AND REPLACED WEB.
Part: CARGO TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 175 INCH STRIP OF CORROSION AFT CARGO RT TRACK FS 775 - 900.
Part: PANEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 1 INCH WIDE AREA OF CORROSION AROUND CIR FS 370 FWD CARGO FWD DOOR JAMB PANEL. FABBED NEW PANEL.
Part: BEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
REPAIR DOUBLER ON BEAM CHAFED AT STATION 917 BL 0 LOWER FLANGE AT BEAM. REPLACED DOUBLER.
Part: LONGERON — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGE AT LONGERON SPLICE 29 LT AT STATION 160. INSTALLED LONGERON SPLICE.
Part: INTERCOSTAL — BENT (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
INTERCOSTAL BENT STATION 351 - 370 LONG 29. FABBED NEW INTERCOSTAL.
Part: FRAME — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACK AT STATION 1155 RT SIDE 4 OCLOCK POSITION. INSTALLED DOUBLER REPAIR.
Part: LONGERON — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACK AT FS 579 LONG 30. REPLACED LONGERON WITH IDENTICAL PART.
Part: WEB — CRACKED (CABIN FLOOR) · airframe 54,411 hrs · 42,174 cycles
CRACK IN FLOOR WEB STATION 160 RBL 54 FLOOR WEB. FABBED NEW WEB.
Part: DOOR FRAME — CRACKED (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
TWO CRACKS AFT ENTRY DOOR JAMB UPPER LT CORNER. SPLICED IN NEW SECTION.
Part: FRAME — MISDRILLED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
MISDRILLED HOLE FS 389 LONG 29 LT. FILLER AND DOUBLER REPAIR.
Part: DOOR FRAME — GOUGED (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
GOUGE IN RADIUS ON L1 DOOR INTERIOR FRAME STACKED ANGLE REPAIR.
Part: BEAM — CRACKED (AFT CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACK IN AFT PIT DOOR NR 4 BEAM FWD BEAM END. REPLACED WITH IDENTICAL PART.
Part: INTERCOSTAL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED INTERCOSTAL STATION 900 BETWEEN LONGERON 28 RT. FABBED AND INSTALLED NEW INTERCOSTAL.
Part: SKIN — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGE 1 X .006 INCH DEEP FUSELAGE SKIN STATION 218 LONGERON 17 LT. BLENDED, TREATED AND PRIMED.
Part: FLOORBEAM — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FLOORBEAM UPPER FLANGE DOUBLE DRILLED AT FUS STA 160 RBL 50. REAMED OUT NUT PLATE HOLE TO NEXT SIZE.
Part: WEB — PUNCTURED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
PUNCTURE AT FS 150 LBL 10. PLUGGED PUNCTURE.
Part: DOUBLER — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGE .25 INCH DIA X .033 INCH DEEP FS 245 LONG 2 RT ON DOUBLER. FABBED AND INSTALLED NEW DOUBLER.
Part: PAN — DAMAGED (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
L1 DOOR SILL PAN GOUGED, DENTED AND PUNCTURED. REPLACED WITH IDENTICAL PART.
Part: FLOOR PANEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CRACK PANEL 49. INSTALLED FILLER AND DOUBLER.
Part: INTERCOSTAL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED INTERCOSTAL LONGERON 28 RT BETWEEN STATION 897 - 937. FABBED AND INSTALLED NEW INTERCOSTAL.
Part: INTERCOSTAL — BENT (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
BENT INTERCOSTAL AND GUSSETT STATION 560 LT TO 579 LT BL 28 LT AND 27 LT. REMOVED, REPAIRED AND INSTALLED INTERCOSTAL.
Part: FLOORBEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CHAFING STATION 405 BL 0 TO 22 LT. INSTALLED ANGLE REPAIR.
Part: STRUCTURE — CORRODED (FWD CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
134 INCHES OF TRIM BENT AND CORRODED FS 427 FWD CARGO COMP CEILING. FABBED REPLACEMENT TRIM.
Part: COVER — GOUGED (RT FLAP TRACK) · airframe 54,411 hrs · 42,174 cycles
A .063 INCH GOUGE RT I/B FLAP TRACK FAIRING COVER PLATE. FILL WELDED COVER PLATE.
Part: DOUBLER — CRACKED (PRESS BULKHEAD) · airframe 54,411 hrs · 42,174 cycles
CRACK AFT PRESSURE BULKHEAD -11 DOUBLER. INSTALLED DOUBLER AND FILLER.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FUSELAGE SKIN DENTED AND CREASED AT STATION 1076. INSTALLED FILLER AND DOUBLER ON INNER WALL.
Part: DOUBLER — CHAFED (FLOOR PAN) · airframe 54,411 hrs · 42,174 cycles
CHAFED REPAIR AREA FS 200 - 218 LBL 10 ON DOUBLER. FABBED AND INSTALLED FLOOR PAN.
Part: WEB — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A .25 INCH GOUGE IN LIP OF LIGHTNING HOLE WEB AT STATION 935 AND LONGERON 28 LT. INSTALLED DOUBLER.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DAMAGE AFT PIT DOOR STATION 908 FUSELAGE SKIN. BLENDED, TREATED AND PRIMED.
Part: DOOR — CHAFED (RT MLG) · airframe 54,411 hrs · 42,174 cycles
CHAFED AREA ON RT STRUT DOOR. BLENDED, CHAFED AREA, TREATED AND PRIMED.
Part: SEAT TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 27 INCH AREA OF CORROSION FS 200 TO 227 RBL 44 SEAT TRACK. SPLICED REPAIR.
Part: CHANNEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED HAT CHANNEL ON FLOORBOARD. INSTALLED STACKED ANGLE REPAIR.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
TWENTY SQ INCHES OF CORROSION FLOOR PNL 47. FABBED FILLERS AND DOUBLERS.
Part: FLOOR SUPPORT — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING STATION 680 FLOOR SUPPORT. BLENDED CHAFED AREAS.
Part: FITTING — CRACKED (AFT CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACK ON AFT CARGO DOOR BEAM NR 2 AFT END CRACKED ON FITTING. REPLACED WITH NEW IDENTICAL PART.
Part: FRAME — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
TWO INCH AREA OF CORROSION ON FRAME. ROLLED Z-FRAME FLANGE REPAIR.
Part: FRAME — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TWO GOUGES AT FS 718 LONGERON 18 RT. BLENDED OUT GOUGES.
Part: FITTING — CORRODED (AFT LAVATORY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED LAV SERVICE FITTING RT AFT ALV FLOOR PAN. REPLACED WITH IDENTICAL PART.
Part: INTERCOSTAL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AN 8 INCH AREA OF CORROSION FS 996 BETWEEN LONGERON 27 AND 28 LEFT. FABBED AND INSTALLED INTERCOSTAL.
Part: PAN — CRACKED (FWD CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACKED PAN FWD CARGO DOOR. REPLACED WITH NEW IDENTICAL PART.
Part: THRESHOLD — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 1 X 35 INCH CORRODED AREA FS 165 TO 200 LBL 54 THRESHOLD. FABBED NEW THRESHOLD.
Part: CARGO TRACK — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A 152 INCH SECTION WITH ELONGATED HOLES FWD CARGO FS 218 - 370 LT TRACK. FABBED NEW TRACK.
Part: STRUCTURE — CHAFED (WING BUTTE DOOR) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING RT WING BUTTE DOOR AT XRS 145 AND 276. INSTALLED 3 DOUBLERS AND FILLERS.
Part: VANE — GOUGED (RT TE FLAP) · airframe 54,411 hrs · 42,174 cycles
GOUGE RIGHT /IB FLAP VANE. BLENDED, TREATED AND PRIMED.
Part: STIFFENER — CHAFED (AC BAY) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING LT SIDE OF AC BAY STIFFENER. BLENDED REPAIR.
Part: SKIN — CHAFED (VERTICAL STAB) · airframe 54,411 hrs · 42,174 cycles
CHAFING ON SKIN LT VERTICAL STAB WHERE VERT L/E MEETS HORTIZONTAL L/E. BLENDED, TREATED AND PRIMED.
Part: FAIRING — CHAFED (VERTICAL STAB) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING VERTICAL STAB TIP CAP FAIRING LT END. BLENDED, TREATED AND PRIMED.
Part: FAIRING — CHAFED (HORIZONTAL STAB) · airframe 54,411 hrs · 42,174 cycles
LT HORIZONTAL STAB UPPER FAIRING CHAFED AFT END. REPAIRED PER DRAWING FVT DWG 55-00536-4.
Part: SKIN — GOUGED (ELEVATOR LE) · airframe 54,411 hrs · 42,174 cycles
GOUGED AREA RT ELEVATOR L/E.
Part: SKIN — DENTED (RUDDER) · airframe 54,411 hrs · 42,174 cycles
DENT RT SIDE OF RUDDER STATION XR 97, 36 INCHES FROM TRAILING EDGE .018 X .170 INCHES LONG. INSTALLED DOUBLER REPAIR.
Part: SKIN — DAMAGED (FWD CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
PUNCTURES AND CRACKS IN A 52 X 53 INCH AREA ON FWD CARGO BARRIER DOOR I/B SKIN. REPLACED SKIN.
Part: STRUCTURE — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
APPROX 62 INCHES OF CORROSION AFT CARGO COMP CEILING TRIM STRIP. FABBED TRIM STRIPS.
Part: CARGO TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 120 INCH OF CORROSION AFT CARGO LT TRACK FS 790 - 910. FABBED NEW TRACK.
Part: SKIN — DENTED (RUDDER) · airframe 54,411 hrs · 42,174 cycles
DENT 5 X 14 INCH ON RUDDER SKIN. INSTALLED DOUBLER REPAIR.
Part: FAIRING — CORRODED (HORIZONTAL STAB) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AND GOUGED FAIRING LT HORIZONTAL STAB I/B LEADING EDGE FAIRING. FABBED NEW FAIRING.
Part: SKIN — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A .041 DEEP GOUGE FS 111.5 LONG 19 RT. INSTALLED DOUBLER REPAIR.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION ON FLOOR PANEL AT FS 570. FABBED AND REPLACED FLOOR PANEL WEB.
Part: INTERCOSTAL — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A .5 INCH BENT CORNER INTERCOSTAL AT STA 749 LONGERON 11 RT. CROSS SECTIONALLY BLENDED OUT DAMAGE.
Part: INTERCOSTAL — BENT (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
BENT CORNER ON INTERCOSTAL AT STA 832 LONGERON 11 LT. BLENDED CROSS SECTIONALLY, MAT LOSS IN LIMITS.
Part: FLOOR SUPPORT — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AREA ON FLOOR SUPPORT FS 198 BL 0 TO LBL 44. FABBED AND INSTALLED SUPPORT.
Part: WEB — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED PUNCTURE STATION 365 LONG 18. INSTALLED REPAIR DOUBLER.
Part: FLOOR PANEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION AND CRACKS ON FLOOR PANEL. FABBED NEW SKIN.
Part: INTERCOSTAL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AREAS OF CORROSION ON INTERCOSTAL. FABBED AND INSTALLED INTERCOSTAL.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AREAS OF CORROSION ON FLOOR PANEL NR 62. FABBED AND INSTALLED SKIN AND CHANNEL SPLICES.
Part: FRAME — TOOL DAMAGE (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DRILL START IN FRAME STATION 897 AND LONGERON 19 LT. PLUGGED HOLE AND INSTALLED STRAP.
Part: FRAME — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AND DENTED FRAME. REPLACED WITH IDENTICAL PART SPLICE REPAIR.
Part: ANGLE — GOUGED (LT TE FLAP) · airframe 54,411 hrs · 42,174 cycles
A .065 INCH GOUGE LT FLAP I/B FAIRING SUPPORT ANGLE. REPLACED WITH IDENTICAL PART.
Part: SKIN — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION STATION 190 LBL 12 ON SKIN. REMOVED AND REPLACED DOUBLER.
Part: CONTROL CABLE — CORRODED (FUEL SOV) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CABLES CORRODED RT WING FUEL SHUT OFF VALVE. REMOVED AND REPLACED CABLES.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
EIGHT SMALL CRACKS AND 1 IMPROPER REPAIR ON GILLINER SUPPORT AT STATION 870. WELDED REPAIR AND INSTALLED REPAIR DOUBLER.
Part: ISOLATOR — GOUGED (NR 2 ENGINE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED GOUGE NR 2 FWD ENGINE ISOLATOR. REPLACED ISOLATOR.
Part: AILERON — NICKED (RT SIDE) · airframe 54,411 hrs · 42,174 cycles
TWO NICKS ON AILERON RT AILERON LEADING EDGE TOP SURFACE. INSTALLED FILLER AND DOUBLER AND REBALANCED SURFACE AFTER REPAIR.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 60 BY 10 INCH AREA OF CORROSION AND ELONGATED HOLES ON FLOOR PNL 37. FABBED FLOOR PANEL SKIN.
Part: FLOOR PANEL — CRACKED (CABIN) · airframe 54,411 hrs · 42,174 cycles
CRACKED FLOOR PANEL SKIN NR 77. FABBED AND REPLACED SKIN.
Part: DIAPHRAGM — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
VARIOUS AREAS OF CORROSION FS 140 TO 160 LBL 15 TO BBL 15. INSTALLED REPAIR DOUBLERS.
Part: THRESHOLD — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION AFT PIT THRESHOLD. FABBED NEW PANEL.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DAMAGE FS 1084 BELLY. INSTALLED DOUBLER REPAIR.
Part: PANEL — CRACKED (CARGO BAY) · airframe 54,411 hrs · 42,174 cycles
TWO CRACKS STATION 794 ON GILLINER SUPPORT. WELDED CRACKS AND INSTALLED REPAIR DOUBLER.
Part: NOSE COWL — DENTED (NR 2 ENGINE) · airframe 54,411 hrs · 42,174 cycles
FOUR LOCALIZED DENTS NR 2 ENGINE NOSE COWL. INSTALLED DOUBLERS.
Part: FLOORBEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CHAFED AREA ON FLOORBEAM FS 503. INSTALLED REPAIR ANGLE.
Part: SKIN — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGED AREA FUS SKIN AFT PIT DOOR. REMOVED DAMAGED, TREATED AND PRIMED.
Part: SUPPORT BRACKET — GOUGED (LT WING) · airframe 54,411 hrs · 42,174 cycles
THREE INCH LONG CRACK LEFT WING O/B LEADING EDGE SUPPORT. WELDED REPAIR.
Part: FRAME — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGE .005 DEEP FS 680 LONGERON 18RT ON FRAME. BLENDED OUT GOUGE.
Part: DOUBLER — CORRODED (PRESS BULKHEAD) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED DOUBLER AFT PRESSURE BULKHEAD STR 30. REPLACED DOUBLER.
Part: SKIN — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FUSELAGE SKIN GOUGED 4 INCHES LONG AND .002 DEEP AT STATION 380 LONGERON 28 RT. BLENDED AND TREATED.
Part: WEB — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AREAS OF CORROSION LEVEL 2 FS 148 UNDER F/O SEAT. FABRICATED AND REPLACED DAMAGED WEB SECTION.
Part: WEB — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CRACK STATION 765 LONGERON 18 RT CUSP WEB. INSTALLED DOUBLER REPAIR.
Part: FRAME — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DENT IN UPPER FLANGE OF FRAME AT STATION 332 BETWEEN LONG 29 LT AND 29 RT. INSTALLED DOUBLER REPAIR AND FILLER.
Part: SUPPORT BRACKET — IMPROPER (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
IMPROPER REPAIR FS 313 BETWEEN 25 RT AND 26 RT LONGERONS. STACKED ANGLE REPAIR.
Part: FLOOR SUPPORT — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AREA ON FLOOR SUPPORT FS 200 - 237 LBL 18. FABBED AND INSTALLED NEW SUPPORT.
Part: DOUBLER — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 6 BY 10 INCH AREA OF CORROSION BETWEEN LONG 29 RT AND 30 RT AT FS 585. FILLER INTERNAL AND EXTERNAL DOUBLER INSTALLED.
Part: BULKHEAD — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING AT RADOME PRESSURE BULKHEAD WEB. REMOVED DAMAGE, TREATED AND PRIMED.
Part: FRAME — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A .5 INCH GOUGE FS 851 LONG 29 RT ON FRAME. FABBED AND INSTALLED REPAIR FILLER SPACER AND DOUBLER.
Part: BEAM — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FS 200 LBL 22 BEAM GOUGED. EXTRUSION REPAIR.
Part: FAIRING — CRACKED (HORIZONTAL STAB) · airframe 54,411 hrs · 42,174 cycles
CRACK FWD UPPER EDGE OF LT LWR HORIZ STAB FAIRING PANEL. INSTALLED STACKED ANGLE REPAIR.
Part: PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION ON CEILING PANEL STRIPS LT SIDE STATION 917 - 966. FABBED NEW STRIPS.
Part: SKIN — MISREPAIRED (NLG DOOR) · airframe 54,411 hrs · 42,174 cycles
IMPROPER REPAIR RT AFT NLG DOOR HINGE CUTOUT FUSELAGE SKIN. INSTALLED SRM REPAIR.
Part: FRAME — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGES AND SCRATCHES FS 446 LONG 28R FRAME. REMOVED GOUGES AND SCRATCHES.
Part: PAN — CORRODED (CABIN FLOOR) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION ON FLOOR PAN FS 160 RBL 49. FABRICATED AND INSTALLED PAN.
Part: FLOORBEAM — CORRODED · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 22 INCH AREA OF CHAFING ON FLOORBEAM. REMOVED CORROSION, TREATED AND PRIMED AND REPLACED RUB STRIPS.
Part: BRACKET — CRACKED (RT MLG WW) · airframe 54,411 hrs · 42,174 cycles
CRACKED PULLEY BRACKET RT WHEEL WELL. REPLACED WITH IDENTICAL PART.
Part: WEB — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION STATION 200 TO 237 LONGERON 18 LT CUSP WEB. INSTALLED DOUBLER.
Part: BULKHEAD — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING RADOME PRESSURE BULKHEAD. REMOVED DAMAGE.
Part: SEAT TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 114 INCH SECTION WITH 8 CORRODED AREAS AT FS 408 TO 522 RBL 22 SEAT TRACK. SPLICED IN SECTION OF NEW SEAT TRACK.
Part: STRUCTURE — CRACKED (FWD CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
A .185 INCH CRACK AFT CARGO DOOR FWD LWR FLANGE. ROUTED OUT CRACK.
Part: SKIN — GOUGED (HORIZ STAB LE) · airframe 54,411 hrs · 42,174 cycles
GOUGE AT RT HORIZONTAL L/E. BLENDED, TREATED AND PRIMED.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TWO INCH CRACK ON SUPPORT AT FS 351 BETWEEN 24 RT AND 24 LT. WELDED REPAIR.
Part: CAP — CHAFED (RT TE FLAP) · airframe 54,411 hrs · 42,174 cycles
CHAFED RT INBOARD FLAP END CAP. BLENDED, TREATED AND PRIMED.
Part: FLOORBOARD — CORRODED (COCKPIT) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
FLOORBOARD SKIN CORRODED UNDER CREW O2 BOTTLE. REMOVED AND FABBED NEW SKIN AND INSTALLED 1 HAT CHANNEL.
Part: ANGLE — CORRODED (BULKHEAD) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CRACKED AND CORRODED FWD BULKHEAD ANGLE. REPLACED WITH IDENTICAL NEW PART.
Part: STIFFENER — CRACKED (RT NACELLE) · airframe 54,411 hrs · 42,174 cycles
CRACKED L ANGLE RT ENGINE STRUT PANEL SUPPORT STIFFENER INSTALLED. STACKED ANGLE REPAIR.
Part: STRUCTURE — CRACKED (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACK FWD L-1 DOOR FWD UPPER CORNER. INSTALLED FILLER AND DOUBLER.
Part: SKIN — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DENTS AT FS 64.1 AND 69.5 WL 0 ON SKIN. REMOVED FASTENERS CHECKED DENTS WITHIN LIMITS.
Part: STRUCTURE — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AFT CARGO LT TRIM STRIPS CORRODED. FABBED TRIM STRIPS.
Part: STRUCTURE — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 500 SQ INCH OF CORROSION AFT CARGO COMP CEILING TRIM STRIP. FABBED NEW TRIM STRIPS.
Part: INTERCOSTAL — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DAMAGE FWD CARGO STATION 351 - 370. REPLACED INTERCOSTAL.
Part: PAN — CORRODED (CABIN FLOOR) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED AREA FS 200 LBL 14 FLOOR PAN. FABRICATED AND INSTALLED FLOOR PAN.
Part: SHEAR TIE — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED SHEAR TIE (FORMER) FS 427 LONG 3 RT. FABBED AND REPLACED FORMER.
Part: FLOOR PANEL — CRACKED (CABIN) · airframe 54,411 hrs · 42,174 cycles
CRACKS ON FLOOR PANEL 48 FS 522 TO 579 BETWEEN LBL 24 AND BL 0. REPLACED CRACKED CHANNELS.
Part: FRAME — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
TWENTY INCHES OF CORROSION STATION 370 FWD PIT FRAME SPLICE. FABBED AND INSTALLED FRAME SPLICE.
Part: CHANNEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 3 BY 8 INCH AREA OF CORROSION ON FLOOR PANEL NR 49. REPLACED CHANNELS AND INSTALLED FILLER AND DOUBLER ON SKIN.
Part: FRAME — GOUGED · airframe 54,411 hrs · 42,174 cycles
GOUGE .005 DEEP AT FS 737 LONG 18 RT. BLENDED OUT GOUGE.
Part: VANE — GOUGED (TE FLAP) · airframe 54,411 hrs · 42,174 cycles
GOUGE ON RIGHT FLAP I/B VANE SKIN. BLENDED, TREATED AND PRIMED.
Part: SEAT TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 137 SQ INCH AREA 7 SPOTS OF CORROSION. SPLICED IN REPAIR TRACK.
Part: WEB — PUNCTURED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
PUNCTURE IN CUSP WEB STATION 503. INSTALLED REPAIR DOUBLER.
Part: FLOOR PANEL — CORRODED (COCKPIT) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
FLOORBOARD SKIN CORRODED AFT OF CO-PILOTS SEAT. FABBED NEW PANEL.
Part: FLOOR SUPPORT — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED GOUGE AND CORROSION STA 965 FLOORBOARD SUPPORT. REMOVED AND REPLACED ANGLES.
Part: FRAME — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DENT IN BELLY SKIN FUSELAGE STATION 110 AND CENTERLINE FUSELAGE ON FRAME. INSTALLED NEW FRAME AND DOUBLER
Part: CLIP — BROKEN (GUSSET) · airframe 54,411 hrs · 42,174 cycles
BROKEN CLIP ON GUSSET BETWEEN STA 351 AND 365. FABBED AND REPLACED NEW CLIP.
Part: FLOORBOARD — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION 99 X 10 INCHES RT FLOORBOARD PANEL 61. REMOVED CORROSION AND INSTALLED DOUBLER.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DING FUS STA 125 LONG 19. BLENDED DING.
Part: FLOOR PANEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
FLOOR PANEL CORRODED. FABBED NEW FLOOR PANEL.
Part: FLOOR SUPPORT — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING ON FLOOR SUPPORT. BLENDED, TREATED AND PRIMED.
Part: SUPPORT BRACKET — IMPROPER (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
IMPROPER REPAIR AT FS 813 BETWEEN LONG 23 LT AND 30 LT. INSTALLED SRM REPAIR.
Part: LONGERON — BENT (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TOOL DAMAGE (BENT) ON LIP OR LONGERON 2RT STATION 256. REMOVED DAMAGE BY BLENDING .040 FROM LIP TAPERED OUT 1.00 INCH.
Part: CHANNEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 47 INCH AREA OF CORROSION FLOOR SUPPORT CHANNEL. REPLACED WITH IDENTICAL PART.
Part: YOKE — GOUGED (NR 1 ENGINE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED GOUGE NR 1 ENGINE MOUNT YOKE ASSY LOWER CUSP. SENT OUT FOR OVERHAUL AND INSTALLED OVERHAULED PART.
Part: SKIN — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DING .58D X .O42X FUSELAGE SKIN STATION 157 LONGERON 22L. BLENDED, TREATED AND PRIMED.
Part: SKIN — CRACKED (BULKHEAD DOOR) · airframe 54,411 hrs · 42,174 cycles
THREE CRACKS AFT PRESSURE BULKHEAD ABOVE DOOR JAMB 3 PLACES. INSTALLED DOUBLER.
Part: WEB — CORRODED (AFT CARGO) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 20 SQ INCHES OF CORROSION AFT CARGO AFT RT LWR BULKHEAD. FABBED WEB PANEL.
Part: STOP — CRACKED (AFT APB DOOR) · airframe 54,411 hrs · 42,174 cycles
AFT APB DOOR STOP CRACKED RT UPPER. REPLACED WITH NEW IDENTICAL PART.
Part: PAN — DENTED (E/E BAY DOOR) · airframe 54,411 hrs · 42,174 cycles
DENT IN E & E BAY DOOR FRAME TOP OF PAN FLANGE. INSTALLED STACKED ANGLE REPAIR.
Part: FLOOR SUPPORT — CRACKED (CABIN) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CRACK AT STA 541 FLOOR SUPPORT. FABBED REPLACEMENT.
Part: STRUCTURE — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
TRIM STRIPS CORRODED AFT CARGO LT SIDEWALL. FABBED TRIM.
Part: FLOOR PANEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
VARIOUS CRACKS AND GOUGES IN 114 INCH X 10 INCH AREA ON FLOOR PANEL NR 10. FABBED AND INSTALLED NEW SKIN AND HAT CHANNEL SPLICES.
Part: DOUBLER — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 1 X 2 INCH AREA OF CORROSION FS 506 TO RBL 26 FWD CARGO COMP DOUBLER. FABBED DOUBLER.
Part: PAN — CORRODED (CABIN FLOOR) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION AT STATION 210 FLOOR PAN LBL 22 - 44. INSTALLED DOUBLER.
Part: PANEL — CORRODED (RT WING LE) · airframe 54,411 hrs · 42,174 cycles
CORROSION AROUND FASTENER HOLES RT WING L/E PNL 1209. FABBED NEW PANEL. LEVEL 1 CORROSION.
Part: FLOORBEAM — CHAFED (CABIN) · airframe 54,411 hrs · 42,174 cycles
CHAFED FLOORBEAM STATION 408. BLENDED AND INSTALLED WEAR STRIP.
Part: INTERCOSTAL — BENT (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
BENT CORNER ON INTERCOSTAL LONGERON 11 LT AT STATION 908. BLENDED CROSS SECTIONALLY AND FOUND WITHIN LIMITS.
Part: WEB — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION ON WEB INSTALLED FILLER AND DOUBLER.
Part: CHANNEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FOUR HAT CHANNELS CRACKED ON FLOOR PANEL 40 FS 389 TO 465 BL 0 TO LBL 24. FABRICATED AND REPLACED HAT CHANNELS.
Part: DIAPHRAGM — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
AREAS OF CORROSION FS 200 TO 218 RBL 44. FABRICATED AND REPLACED DIAPHRAGM.
Part: SKIN — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DENTS ON ENTIRE SKIN OUT OF LIMITS STATION 1132 - 1143 LONGERON 20. REMOVED AND REPLACED SKIN.
Part: BEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CHAFING STA 522 BEAM. BLENDED, TREATED AND PRIMED AREA.
Part: FRAME — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
GOUGE AND NICKS IN FRAME AT STA 332 AND LONG 17 LT. BLENDED TREATED AND PRIMED.
Part: STRUCTURE — MISREPAIRED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
INPROPER REPAIR FS 294 BETWEEN LONGERON 25 AND 25 LEFT. INSTALLED SRM REPAIR.
Part: WEB — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
HOLE IN CUSP MEMBRANE STATION 889 LONGERON 18 RT. INSTALLED DOUBLER REPAIR.
Part: SHEAR TIE — GOUGED (579) · airframe 54,411 hrs · 42,174 cycles
A 1 BY .024 INCH GOUGE FS 579 BETWEEN LONG 27 AND 28 RT FWD CARGO FORMER. DOUBLER REPAIR.
Part: STRUCTURE — CORRODED (RUDDER) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 1 INCH SQ LOCALIZED AREA OF CORROSION. CUT OUT AREA AND INSTALLED DOUBLER.
Part: FLOOR SUPPORT — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION LOCALIZED AREA 2 X 19 STATION 218 - 237 FLOOR SUPPORT. REMOVED AND REPLACED SUPPORT.
Part: FLOOR PANEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TWO CRACKS 1 INCH AT FLOOR PANEL 12 FS 137 TO 157 LBL 24 TO LBL 40. INSTALLED REPAIR DOUBLERS.
Part: GUSSET — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION LONGERON 27 LT STATION 908 GUSSETT. REPLACED GUSSETT.
Part: STRUCTURE — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 100 SQ INCH CORROSION AFT CARGO PIT SIDEWALL TRIP STRIP. FABBED TRIM STRIPS.
Part: ANGLE — MISREPAIRED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
IMPROPER REPAIR FS 813 23 RT TO 30 RT. SUPPORT ANGLE INSTALLED SRM REPAIR.
Part: FITTING — CRACKED (AFT CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACKED FITTING AFT CARGO DOOR INTERNAL STRUCTURE UPPER BEAM FITTING. REPLACED WITH NEW IDENTICAL PART.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION AND CHAFING STATION 163 - 200 RBL 48 RBL 54 FLOOR PANEL 20. FABBED NEW SKIN AND INSTALLED 2 NEW HAT CHANNELS.
Part: CLIP — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CRACKS AND CORROSION STATION 996 ON CLIP. REPLACED WITH IDENTICAL PART.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED SUPPORT FS 408 LONG 29 RT. INSTALLED DOUBLER REPAIR.
Part: FLOORBEAM — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
FLOORBEAM CORRODED AT NUT PLATES. SPLICED IN NEW UPPER ANGLE.
Part: STRUCTURE — CORRODED (AFT CARGO BAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
TRIM STRIPS CTR SECTION AFT CARGO CORRODED. FABBED TRIM.
Part: DOOR SEAL — BENT (PAX DOOR) · airframe 54,411 hrs · 42,174 cycles
BENT AND GOUGED SEAL DEPRESSOR ON FWD ENTRY DOOR TOP AFT CORNER. RECONTOURED AND BLENDED.
Part: VANE — DAMAGED (RT TE FLAP) · airframe 54,411 hrs · 42,174 cycles
MAJOR REPAIR, LOCALIZED DING RIGHT I/B FLAP VANE. HOT BOND REPAIR.
Part: FLOOR SUPPORT — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
FLOOR SUPPORT CORRODED AT FS 160. FABBED AND INSTALLED FLOOR SUPPORT.
Part: FLOOR PANEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CORROSION LEFT O/B FLOOR PANEL. REMOVED AND REPLACED PANEL.
Part: DOUBLER — CRACKED (CARGO BAY) · airframe 54,411 hrs · 42,174 cycles
TWO CRACKS FWD CARGO COMP FWD LWR SIDE WALL. REPLACED DOUBLER.
Part: FLOOR PANEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKS AND PUNCTURES FLOOR PNL 46A. FABBED AND INSTALLED SKIN.
Part: SKIN — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
PUNCTURE WITH CRACKS AT FUS SKIN STATION 555 AND LONGERON 29 LT. INSTALLED DOUBLER REPAIR AND FILLER.
Part: STRUCTURE — GOUGED (AFT WALKWAY) · airframe 54,411 hrs · 42,174 cycles
GOUGE IN AFT ACCESSORY SECTION OF WALKWAY RT AFT END. FABRICATED AND REPLACED DAMAGED SECTION.
Part: FLOOR SUPPORT — CHAFED (CABIN) · airframe 54,411 hrs · 42,174 cycles
LOCALIZIED CHAFING STA 522 BL 0 TO 22L FLOORBOARD SUPPORT. REPLACED DAMAGED FLOOR SUPPORT.
Part: FLOOR PANEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 8 INCH AREA OF CORROSION. FABRICATED AND INSTALLED FILLERS AND DOUBLERS.
Part: WEB — DENTED (CARGO DOORWAY) · airframe 54,411 hrs · 42,174 cycles
DENT FWD CARGO DOOR THRESHOLD WEB. INSTALLED DOUBLER.
Part: NOSE COWL — CRACKED (NR 1 ENGINE) · airframe 54,411 hrs · 42,174 cycles
A .3 INCH LONG CRACK NR 1 ENG NOSE COWL 11 O CLOCK POS 10 INCHES AFT OF L/E. INSTALLED REPAIR DOUBLER.
Part: WEB — DAMAGED (AFT CARGO BAY) · airframe 54,411 hrs · 42,174 cycles
AFT CARGO COMP FWD LWR WEB AROUND DOOR JAMB BLENDED BEYOND LIMITS. REPLACED LOWER WEB.
Part: FLOORBEAM — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
A 22 INCH AREA OF CHAFING AT FS 579 BL 0 TO LBL 22 FLOORBEAM. FABRICATED AND INSTALLED WEAR STRIPS.
Part: WEB — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CRACK RT STATION 617 CUSP WEB. INSTALLED DOUBLER REPAIR.
Part: PAN — CORRODED (CABIN FLOOR) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 88 INCH AREA OF CORROSION FS 165 LBL 44 TO RBL 44, FLOOR PAN. REPLACED PAN AND DOUBLER WITH FABBED PARTS.
Part: SUPPORT BRACKET — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CHAFING FLOORBOARD SUPPORT STATION 465 BL 0 XL 22. FABBED AND REPLACED.
Part: SKIN — BENT (CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
BENT CORNER AFT CARGO DOOR AFT LWR CORNER. BLENDED DAMAGE AREA CROSS SECTIONALLY.
Part: DOUBLER — CRACKED (APB DOOR FRAME) · airframe 54,411 hrs · 42,174 cycles
CRACK IN UPPER DOOR JAMB AFT PRESSURE BULKHEAD DOOR JAMB AT STATION 965.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION FLOOR PANEL NR 14. FABRICATED AND INSTALLED PANEL.
Part: SPLICE — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FLOOR PNL SPLICE BENT AND GOUGED AFT PIT. FABBED NEW SPLICE PNL.
Part: STIFFENER — CRACKED (PRESS BULKHEAD) · airframe 54,411 hrs · 42,174 cycles
CRACKED STIFFENER APB LT SIDE LWR STIFFENER. REPLACED WITH IDENTICAL PART.
Part: STIFFENER — CRACKED (APB DOOR) · airframe 54,411 hrs · 42,174 cycles
CRACKED STIFFENER RT APB DOOR JAMB WEB AT X 18. REPLACED WITH IDENTICAL PART.
Part: SKIN — DENTED (RUDDER) · airframe 54,411 hrs · 42,174 cycles
DENT .027 X .250 INCH LONG LT SIDE OF RUDDER STATION XR 109, 18 INCHES FROM T/E. INSTALLED REPAIR DOUBLER.
Part: SKIN — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
E&E BAY DOOR OUTER SKIN NICKED AND GOUGED OUTER SKIN. REPLACED DOOR SKIN, MODIFIED REPAIR WITH 7075-T6 SKIN.
Part: CARGO TRACK — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORROSION AROUND FASTENER HOLES ON FWD PIT TIE DOWN TRACK. REPLACED WITH NEW IDENTICAL PART.
Part: DIAPHRAGM — PUNCTURED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TWO PUNCTURES IN FLOOR PAN FS 180 LBL 22 TO LBL 4. FABRICATED AND INSTALLED DIAPHRAGM.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
SKIN DENTED AND GOUGED AT FUSELAGE STATION 396 - 420 LONGERON 28 RT. CUT OUT DAMAGE AND INSTALLED FILLER AND DOUBLER.
Part: FLOOR SUPPORT — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
TWO CRACKS AT STATION 851 FLOOR SUPPORT. WELDED REPAIR AND REPLACED RT SUPPORT.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
ONE CRACK AND IMPROPER REPAIR STATION 275 LONG 28L TO 28R. WELDED REPAIR AND INSTALLED 2 STACKED ANGLE REPAIRS.
Part: SKIN — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DAMAGE GOUGED AND TORN AFT PIT DOOR FUSELAGE SKIN. BLENDED, TREATED AND PRIMED.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
SMALL CRACK GILLINER SUPPORT. WELDED REPAIR.
Part: SUPPORT BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACK ON SUPPORT IN AFT CARGO BIN. STOP DRILLED AND WELDED CRACKS.
Part: CHANNEL — CORRODED (FUSELAGE) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 2 INCH AREA OF CORROSION AND CRACKS ON CHANNEL AT FS 915. REPLACED WITH NEW IDENTICAL PART.
Part: PLATE — CORRODED (CARGO DOORWAY) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
CORRODED WEB AFT CARGO FWD DOOR JAMB. REPLACED WITH NEW IDENTICAL PART.
Part: CHANNEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED FLOOR BOARD CHANNELS HAT CHANNELS. FABBED AND INSTALLED.
Part: PAN — CORRODED (CABIN FLOOR) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
LOCALIZIED CORROSION ON FLOOR PAN. INSTALLED DOUBLER REPAIR AFTER REMOVAL.
Part: FLOOR SUPPORT — DAMAGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
FLOOR SUPPORT Z-ANGLE BROKEN AT STATION 639. FABBED NEW ONE.
Part: FRAME — GOUGED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
SMALL GOUGE IN FRAME AT STATION 698 AND LONGERON 18 RT. BLENDED TREATED AND PRIMED.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
VARIOUS CRACKS AND CORROSION IN 81 X 24 INCHES AREA FLOOR PANEL 29 FS 237 TO 318 BL 0 TO RBL 24. FABBED NEW PANEL.
Part: VANE — CORRODED (RT TE FLAP) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
A 1.5 X 1.5 INCH CORRODED AREA RT FLAP VANE STATION XFCF 187 LOWER. REMOVED DAMAGED AREA AND INSTALLED REPAIR.
Part: SKIN — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
DENT 1.25 X .060 INCH DEEP IN SKIN AT FS 141 AND LONGERON 19L. INSTALLED DOUBLER REPAIR.
Part: ANGLE — CHAFED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED CHAFING AT STA 579 BL 0 TO 22L FLOOR SUPPORT ZEE ANGLE. FABBED AND INSTALLED NEW ANGLE.
Part: FLOOR PANEL — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKS ON FLOOR BOARD CHANNELS. FABBED NEW HAT CHANNELS AND SKIN.
Part: SKIN — GOUGED (CARGO DOOR) · airframe 54,411 hrs · 42,174 cycles
GOUGE ON FWD SIDE CARGO DOOR SKIN. BLENDED, TREATED AND PRIMED AREA.
Part: SHEAR TIE — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED SHEAR TIE STATION 946 BETWEEN LONGERON 15 AND 16 RT. FABBED NEW SHEAR TIE AND INSTALLED.
Part: FLOOR PANEL — CORRODED (CABIN) · corrosion level 2 · airframe 54,411 hrs · 42,174 cycles
200 INCHES OF CORROSION FLOOR PANEL 21. FABRICATED NEW SKIN.
Part: SKIN — GOUGED (LT TE FLAP) · airframe 54,411 hrs · 42,174 cycles
GOUGE .010 INCH DEEP LEFT I/B FLAP UPPER SKIN. REMOVED AND REPLACED SKIN.
Part: BRACKET — CRACKED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
CRACKED BRACKET AT FS 200 LONGERON 5L. FABRICATED AND INSTALLED BRACKET.
Part: FRAME — DENTED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
LOCALIZED DENT STATION 1026 AT 6 O CLOCK POSITION. INSTALLED DOUBLER REPAIR.
Part: ANGLE — MISREPAIRED (FUSELAGE) · airframe 54,411 hrs · 42,174 cycles
IMPROPER REPAIR AT FS 389 BETWEEN LONG 29 LT AND 29 RT. REPLACED WITH IDENTICAL PROPER PART.
Earlier reports · 1996–1999 · 11 reports
1999
Part: SKIN — DENTED (BS 229)
INSPECTION FOUND FUSELAGE SKIN DENTED AND SCRATCHED AT STA 229, STRINGER 18L. THE DAMAGED AREA WAS CUT OUT, A DOUBLER, FINGER DOUBLER, AND NEW SKIN WERE INSTALLED IAW ECRA 5330-02445.
Part: FUSE — BLOWN (LAVATORY)
INSPECTION FOUND A SECTION OF EMERGENCY LIGHTS INOPERATIVE IN CENTER OF CABIN. MAINTENANCE FOUND FUSE ON BATTERY PACK AT RT AFT LAV CEILING SECTION AT FAULT. THE FUSE WAS REMOVED AND REPLACED.
1998
Part: SWITCH — INOPERATIVE (RT MLG)
THE RT MLG UNSAFE LIGHT REMAINED ILLUMINATED AFTER GEAR RETRACTION. THE GEAR HANDLE WAS IN THE UP POSITION AND THE GEAR DOOR OPEN LIGHT WAS EXTINGUISHED. CYCLING THE GEAR DID NOT HELP. THE FLIGHT LANDED AT IAH WITHOUT INCIDENT. MAINTENANCE FOUND THE RT UPLOCK SWITCH AT FAULT. THE SWITCH WAS REMOVED AND REPLACED IAW MM 32-60-1. OPERATION AND INDICATIONS CHECKED GOOD.
Part: SWITCH — INOPERATIVE (RT MLG)
THE RT MLG UNSAFE LIGHT REMAINED ILLUMINATED AFTER GEAR RETRACTION. THE GEAR WAS CYCLED AND THE LIGHT EXTINGUISHED. THE FLIGHT CONTINUED TO IAH WHERE IT LANDED WITHOUT FURTHER PROBLEM. MAINTENANCE REMOVED AND REPLACED THE RT MLG DOWNLOCK SWITCH IAW MM 32-60-1, CODE 8, PAGE 201-203. OPERATION CHECKED GOOD.
Part: STIFFENER — GOUGED (NR 1 ENG TR)
INSPECTION FOUND THE NR 1 ENGINE THRUST REVERSER PANEL NR 7519DS GOUGED ON FORWARD UPPER CORNER. THE STIFFENER WAS REMOVED AND THE GOUGE WAS BLENDED OUT IAW SRM 53-01. A NEW STIFFENER WAS FABRICATED AND INSTALLED IAW DOUGLAS DRAWING NR 5958762, SRM 51-10-3, AND 51-30-2.
Part: SPAR CAP — CRACKED (LT REAR SPAR)
INSPECTION FOUND CRACK INDICATIONS IN LT REAR SPAR LOWER CAP AFT TANG. A REPAIR WAS PERFORMED IAW ECRA 5710-01878.
1997
Part: SWITCH — BROKEN WIRES (NLG)
WHEN GEAR WAS EXTENDED FOR LANDING ON APPROACH. NEITHER THE RED OR GREEN NOSE GEAR LIGHTS ILLUMINATED. LANDING GEAR UNSAFE PROCEDURES WERE ACCOMPLISHED AND GEAR WAS MANUALLY EXTENDED. THE GREEN NOSE GEAR LIGHT ILLUMINATED AND THE AIRCRAFT LANDED WITHOUT INCIDENT. MAINTENANCE FOUND TWO BROKEN WIRES ON NOSE GEAR UP SWITCH. THE PINS AND PLUG FOR GEAR UP SWITCH WERE REPLACED, OPERATIONAL CHECKS WERE GOOD.
Part: STRUT — REQD SERVICE (NLG)
THE LANDING GEAR HANDLE WOULD NOT RAISE AFTER TAKEOFF. THE GEAR HANDLE RELEASE BUTTON WAS USED TO RAISE GEAR. WHEN THE GEAR WAS LOWERED ON APPROACH, A LOUD THUMP WAS HEARD FROM NOSE AREA. THE AIRCRAFT LANDED WITHOUT INCIDENT. MAINTENANCE FOUND THE NLG STRUT HAD LOW PRESSURE. THE STRUT WAS SERVICED WITH NITROGEN AND OPERATION CHECKED GOOD.
Part: MEGAPHONE — INOPERATIVE (CABIN)
INSPECTION FOUND FORWARD CABIN MEGAPHONE INOPERATIVE. THE FORWARD CABIN MEGAPHONE WAS REPLACED.
Part: MEGAPHONE — INOPERATIVE (CABIN)
INSPECTION FOUND AFT CABIN MEGAPHONE INOPERATIVE. THE MEGAPHONE WAS REPLACED.
1996
Part: INSULATION — BURNED (RT AIR COND PACK)
CLE - FLT 1448 - THE PRESENCE OF FUMES WERE OBSERVED IN COCKPIT AND CABIN SHORTLY AFTER TAKEOFF FROM CLE. THE LEFT AND RIGHT PACKS WERE SEPARATELY ISOLATED, BUT THE FUMES CONTINUED. THE ACFT WAS RETURNED TO CLE. MAINTENANCE FOUND INSULATION ON RT PACK SYSTEM BURNED. THE INSULATION WAS REMOVED FROM DUCTS. A BURN-OUT OF HIGH PRESSURE PNEUMATIC DUCTING WAS PERFORMED IAW MM 21-20-02 AND THE PACKS OPERATED NORMALLY WITH NO FUMES NOTED. IN ADDITION, THE COALESCER BAGS WERE REMOVED AND REPLACED. (X)